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Multi-sector collaborative integrated control SCIYON helps Erdos Power Metallurgical Group to build a circular economy industrial chain smart factory benchmark
Release: 2022-11-18

The report of the Party's 20th National Congress pointed out: "Adhere to the focus of economic development on the real economy" and "promote the deep integration of the digital economy and the real economy." In the information age, solving the prominent problems existing in the digital transformation of traditional industries and accelerating the digital transformation of traditional industries are the key points to help enterprises improve quality, reduce costs and increase efficiency, and enhance their market competitiveness.

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Recently, SCIYON successfully won the bid for the smart factory project of Inner Mongolia Ordos Electric Power Metallurgy Group Co., LTD. By deepening the application of digital technology in production, operation, management and marketing, the two parties will help the Group's digital, networking and intelligent transformation, realize the deepening transformation of the Group's internal structure, process, business model and staff capabilities, and effectively support the construction of the smart factory with multi-sector collaboration and integrated management and control, to reduce costs and increase efficiency of the Group's internal operations!

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Inner Mongolia Ordos Power Metallurgy Group Co., LTD., located in Etuoke Economic Development Zone, is an important member enterprise of Ordos Investment Holding Group. Up to now, it has completed a total investment of more than 60 billion yuan, 16,000 employees, an annual output value of more than 35 billion yuan, and a total tax payment of more than 27 billion yuan. Ordos Power Metallurgical Group has always focused on the two-wheel drive of "industrial operation" and "scientific and technological innovation", paid equal attention to enterprise operation efficiency and social value contribution, and is committed to building a world-class high-tech clean cycle industry, with coal, natural gas, silica, limestone and other basic resources, and electricity as the energy center. The products cover silicon-based alloy, chlor-alkali chemical industry, polysilicon photovoltaic, natural gas chemical industry, fine chemical industry, three waste utilization and other industries, forming an orderly link between upstream and downstream products, resource recycling and value-added development model, in many fields are in the industry leader position.

Ordos Power Metallurgical Group takes the construction of circular economy industrial chain as its development strategy, attaches great importance to the comprehensive utilization of resources, strives to create low-cost core competitiveness, and has built a number of industrial chains covering energy, metallurgy, chemical industry and other fields. The construction of the smart factory project jointly by the two sides aims to meet the needs of multi-sector coordination and integrated management and control under the development layout of the Group's multi-industry chain with digital upgrading and intelligent development.

One headquarters + multiple sectors: coordinated management and control of connectivity

The project will cover different business segments of Dianzhi Group, such as coal, electricity, chemical and metallurgy. According to the Group's future development strategy, combined with the Group's own business practice, learn from and introduce the advanced experience, mode and functional leading practice of world-class enterprises, integrate mature information systems and technical tools, and through systematic, standardized and intensive construction, Vertically open up the "strategy-execution-feedback" management level between the Group and various sectors, horizontal integration of the value chain "production - supply - marketing" and other links, through the construction of "one headquarters + multiple sectors" management and control mode, to achieve the Group's multi-business sectors coordination and digital management and control. With "integration of industry and finance, integration of production and marketing and integration of management and control", it helps the Group's internal information sharing, operation coordination, agile management and the best user experience.

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The project will form a closed loop of collaborative operation information between the industrial chain and the supply chain and the upstream and downstream of the industrial chain through the interconnection of multiple business segments of the Power Power Group. The use of diversified data analysis tools for realtime insight and timely response to internal and external operational changes reduces the difficulty and labor intensity of management analysis and decision making, and improves operational efficiency, decision efficiency and core competitiveness of enterprises.

Three dimensions + three centers: unified platform intelligent application

The project will be based on the principles of unified standard, unified management and unified platform of Power Management Group, through the construction of a unified platform to land the three dimensions and three centers of smart factory construction. The platform as a whole includes data layer, platform layer and business application layer. It will fully meet the various business processing and management needs of the group's sub-plants and departments at the power and metallurgical Group level through the application of production management system of coal and electricity sector, production management system of chemical sector, production management system of metallurgy sector, group energy management system, safety management system and equipment management system.

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Three Dimensions

Optimize business processes and lay the foundation for the construction of smart factories:sort out business processes and data processes, and lay the business foundation for the subsequent intelligent construction with a standard and mature management and control system.

Optimize the management mode and build the digital factory operation mechanism:With the help of information technology, innovate and optimize the enterprise management mode, establish the "whole" business management mode, establish the "big" collaborative operation mechanism, build the digital factory operation mechanism, and improve the operation efficiency of the enterprise.

Promote digital application and create a new model of smart factory work:First, map the "scene to the side" to help employees change the traditional work mode and complete the work task efficiently and accurately. The second is to "extend the system to the field", so that users can process information in real time and improve employees' work efficiency.

Three Centers

Production scheduling integrated center:Through the monitoring, early warning management and production scheduling coordination of the production process of the enterprise, the intelligent operation ability of production management and operation control is comprehensively improved, the production command efficiency of the enterprise is improved, and the production process is ensured to be safe, stable, long, full and excellent.

Process control integration center:Through the determination of production and operation status, problem diagnosis, bottleneck discovery, to achieve the closedloop control of process control PDCA, improve the process stability rate and product quality.

Production and operation data center:Through comprehensive automatic collection and aggregation of enterprise production, business, management, operation and other all-round data, to ensure that "data does not land", for enterprise production process optimization, management innovation, cost reduction and efficiency, decision analysis to provide timely, accurate and scientific data support.

In this bid, SCIYON will join hands with Erdos Power Metallurgical Group to create a new benchmark for smart factories with multi-business sectors collaboration and integrated digital control under the circular economy industry chain model. Up to now, SCIYON has successfully landed digital and intelligent products and services in hundreds of energy and chemical enterprises such as Eastern Hope Group, Jinneng Holding Power Group, Zhenhua Chemical and Jinma Energy. In the future, SCIYON will also accurately empower the digital transformation of traditional industries through more perfect intelligent manufacturing solutions and product systems.

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